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March 2005 IBEW Journal

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The new machinery that will handle bulk cargo needs power. Machine operators need light.

Enter the IBEW. Members of Local 303 work for Canal Marine, an electrical mechanical contractor located in St. Catharines between Lake Ontario and Lake Erie, approximately 10 minutes from Niagara Falls. Canal, a long-time union employer, has designed and installed the electrical systems for many self-unloading ships, including recent projects for Norwegian and Korean shipping firms.


Local 303 members (L-R) Graeme Adams and Marty
DeMoel load ladder tray into tunnel unit at pre-outfit
state.

Local 303 members wire the new unloading systema single conveyor belt, driven by two 400-horsepower motors that will offload cargo at a rate of approximately 4,000 to 4,400 tons per hour, depending upon the type of payload. Canals crews supply power to the gleaming cranes, winches and booms. Wiremen pull nine runs of 750 mcm (1,000 circular mils. in diameter) single-conductor cable, totaling 7,400-feet, to feed the bow thruster motor that will help pilots safely dock the ship. Journeymen install programmable logic controllers to guide the sensors that will report on belt weight and ballast tank levels. Members hook up 48 hydraulic solenoids (electromagnets) to control the position of the gates that will hold back and release the surges of future stowage. Over 140 fluorescent fixtures are installed. Four closed circuit television cameras are mounted high for crews to monitor the unloading process, which is controlled by two main computers. One directs unloading; one maintains ballast.

Left - Local 303 member Chris Tirpko installs cable tray in tunnel of Hull No. 80.  
Local 303 member Greg Luchyshyn prepares to drill bulkhead
 

Ship refurbishing is dangerous work. The trades, which supply approximately 240 members for nine months on the project, bargained for safety representatives on each shift and a full time nurse. They address problems immediately. Serious accidents are rare.

Riganelli has worked on about four ship-refurbishing projects that take approximately one year to complete. Hes been there with his crews of 15 to 25at peak staffingin the arctic-like winters, when the hull acts as a wind tunnel, and in the muggy summers. Its all worth it, he says, when members see one of the updated vessels travel through the Welland Canal, in its own working environment.

Pride and tradition are inseparable in the worlds shipyards. On December 8, 2004, the trades at Port Weller Dry Docks were out in force at a keel-laying ceremony for Hull No. 80.

Celebrations surrounding the laying of the keel originated centuries ago when ships were made of wood. Placement of the keel, the long timber forming the "backbone" of a vessel, was the first step in its construction. Today, construction materials, techniques and equipment have changed, but keel-laying ceremonies carry on to rejoice in workmanship and team effort.

On December 8, as "The Clyde" installed the first of several steel units of Hull No. 80s keel, presidents of the shipbuilding and dry dock companies placed a silver dollar under the unit. It was the first of two ceremonies that will lead to a new name for the refurbished freighter.

In June, when Hull No. 80s construction is complete, and the dry dock is flooded, the vessel will be pulled out by tugboats and docked at a tie-up wall for christening. The silver dollar will be removed and given to the person who breaks the ceremonial bottle of champagne on the bow, revealing the new name. A minister will bless the ship before it sails on its maiden voyage.

Pete Riganelli and his crew will be there, proud to carry on a tradition of IBEW craftsmanship, and ready for their next makeover patient.


(Above) Local 303 members at the Keel Laying Ceremony for Hull No. 80, (L-R): Marty DeMoel, Walter Marzec, Larry White, Pete Riganelli, Graeme Adams, Chris Tirpko, Greg Luchyshyn and Gregg Neamtz.


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Ontario's Maritime Makeovers